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We partnered with Nucon Aerospace to replace their manual business operations with a centralized ERP platform. The company required a secure and scalable solution to manage inventory, procurement, production workflows, employee records, billing, reporting and day-to-day operations from one integrated system, optimizing resource planning across all manufacturing facilities.
Nucon Aerospace was managing complex manufacturing processes across three separate facilities using manual spreadsheets and disconnected legacy software. This split workflow led to severe operational challenges, including duplicate data entries, inventory counting errors, delayed invoice calculations, raw materials procurement bottlenecks, and an inability for the management team to view aggregate business performance metrics in real-time.
Conducted comprehensive on-site analysis of Nucon's inventory workflows, warehouse layout, and billing bottlenecks, interviewing department heads and floor operators to map the baseline logistics and identify processing lag points.
Planned a modular ERP architecture with role-based access controls and detailed database schemas for stock management, securing transaction concurrency handles and database index triggers in PostgreSQL for high-speed tracking.
Designed a clean administrative dashboard prioritizing fast data entry, clear tabular logs, and interactive visual charts for reporting, allowing administrative users to view stock fluctuations and approve quotes with minimal clicks.
Developed custom backend systems utilizing Django/Frappe and configured a dynamic React frontend with secure token authentication, creating automatic PDF invoicing layouts and integrating multiple API hooks.
Performed automated integration tests for transaction concurrency and verified access permissions across user levels, executing load testing scenarios to simulate peak system stress during shifts.
Deployed to secure cloud staging, ran staff onboarding workshops, and successfully transitioned operations to the live environment, monitoring error metrics and offering ongoing post-launch scaling services.